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The role of cheese starters in the manufacturing process

Posted: 28 August 2020 | | No comments yet

Dairy expert, Manvik Joshi, explains the important part that cheese starters play in the manufacturing process.

cheese production

Cheese, one of the oldest foods of mankind, continues to be popular across the globe and this credit not only goes to its taste, but its high concentration of essential nutrients relative to its energy value.

The appetising flavour, pleasing colour and great taste, which brings satisfaction and happiness to millions of mouths, is due to cheese starter culture.1,2

What is a cheese starter?

The term ‘cheese starter’ refers to carefully selected strains of microorganisms which are deliberately added during manufacture of cheese to start and accomplish desired fermentation which is responsible for highly specific changes in cheese. In other words, cheese starters are a pivotal step in the manufacturing process.1

The usage of cheese starters has been practised for some time now, but the science behind it was undoubtedly not recognised until a little later. Primitive practice – the use of the previous day’s ferment (sour milk, cream, whey and butter milk) – continued well into the 19th century.1

It was not until discoveries by the likes of Robert Koch and Joseph Lister were made, offering the fundamentals behind isolating cultures, that the usage of starter cultures became more widely employed within dairy products.1

Blue cheese

Prior to ripening, Penicillium roqueforti is added via needling to the blue cheese

Commonly, these cultures are composed of lactic acid bacteria (LAB).3,4 Utilising milk lactose, the lactic is produced at a controlled rate, this helps in reducing the pH of cheese milk and aids in its coagulation prior to rennet addition. It also suppresses the growth of other undesirable microorganisms.

Together with the starter culture, an adjunct culture is used to improve texture and develop flavour.  Yeasts and moulds are also used sometimes as cheese starters to achieve specific features. For example, torula species is used as a smear for ripening in Brick and Limburger cheese. Moulds like Penicillium camemberti (Camembert and Brie cheese) and Penicillium roqueforti (Blue or Roquefort cheese) are also used extensively.3

The time and type of inoculation is diverse in different varieties of cheese. In Blue or Roquefort cheese; before ripening, blue mould culture of Penicillium roqueforti is added via needling (for aeration). In Camembert and Brie cheese; white mould culture of Penicilliumcamemberti is sprayed. In Brick and Limburger cheese; smearing or rubbing culture containing reddish brown bacteria i.e. Brevibacterium linens is a general practice.2

Good quality cheese starter culture

For manufacture of good quality cheese, starter culture used should also have good quality in terms of pronounced flavour (not too sharp or flat) and a glossy appearance with no lumps. When agitated, the starter must have consistency of rich cream.

It is important to note that the starter bacteria must be able to dominate competitive bacteria present in cheese milk.

For manufacture of Cheddar cheese, starters mainly comprise Lactococcus lactis subsp. lactis and Lactococcus lactis subsp cremoris. This type of starter should rapidly produce lactic acid at a steady rate. This not only ensures suppression of undesirable microorganisms but also timely manufacture of cheese. It should also be bacteriophage resistant. The typical cheddar flavour arises due to starter culture peptidases (which hydrolyse peptides formed due to action of rennet) and other enzymes. Peptidase activity is more important than proteinase activity since the latter produces off flavours in product. A study shows that cheese made with 45-75 percent proteinase negative cells developed less bitter flavour than cheese prepared from proteinase positive cells.

Swiss cheese is manufactured at elevated temperatures (50-52°C), therefore thermophilic starters are commonly used which include statins of Streptococcus thermophilic, Lactobacillus helveticus and Lactobacillus delbruckii subsp. bulgaricus. In minority flora, Lactococcus lactis subsp. lactis and Lactococcus lactis subsp cremoris may be used in order to increase acid production.1,2,5

The thermophilic starter bacteria are homofermentative, produce less carbon dioxide, cannot hydrolyse galactose, and develop unique as well as typical proteolysis which is far different from mesophilic culture.

Another important constituent includes Propionibacterium freudenreichii subsp. shermanii which grow on lactate produced by LAB. It converts lactic acid into carbon dioxide, propionic acid, acetic acid and other compounds. Production of carbon dioxide by propionic acid bacteria (bacteria which utilises propionic acid) leads to formation of eyes (gas holes). Other compounds formed as a result of fermentation contribute in flavour development. Swiss cheese is ripened at 21°C (for ‘eye’ formation) and further aged at 10°C (for development of sweet nutty taste). Therefore, ideal Propionibacterium culture should not grow at 10°C as this may spilt formed eyes.5

Mozzarella starter cultures include Streptococcus thermophilus (coccus or spherical in shape) and either Lactobacillus delbruckii subsp. bulgaricus or Lactobacillus helveticus (rod shaped). In a complex starter for ‘American’ mozzarella, the rod to coccus ratio is set to be 1:5s responsible for ‘stretchability’ and heat induced browning. Rod to coccus ratio is the ratio of Streptococcus thermophilusand Lactobacillus delbruckii subsp. bulgaricus or Lactobacillus helveticus. This ratio also helps to shorten the processing time, along with rapid initial production of lactic acid by Streptococci (Lactobacilli produce acid in advanced stages).5 The texture of the final product depends mostly on the amount of initial inoculum. Keeping high temperatures during stretching (curd temperature >66°C) can inactivate starter bacteria.

Conclusion

The increase in demand of dairy-based products, especially fermented goods like cheese, has given way to a promising future for starter cultures. Despite their long history, we are still witnessing new strains coming to the fore which can implemented to achieve better flavour profiles and reduce ripening times.2

References

  1. J S Yadav; Sunita Grover; V K Batish, A Comprehensive Dairy Microbiology. 1993. 1st Ed. New Delhi, India : Metropolitan
  2. S. K. Kanawjia & Yogesh Khetra, Cheese Technology, 2016. ICAR e course
  3. Fox, P. F., ed. Cheese: Chemistry, Physics and Microbiology. 2004. 3rd Ed. Elsevier Academic Press, Amsterdam
  4. Kosikowski, F. V., and V. V. Mistry. Cheese and Fermented Milk Foods. 1997. 3rd Ed. F. V. Kosikowski, L. L. C. Westport, CT
  5. Elmer M. Marth and James L. Steele, Applied Dairy Microbiology. 2001.CRC Press (22 May 2001)

About the author

Manvik Joshi is pursuing a B.Tech. in Dairy Technology from Maharana Pratap University of Agriculture and Technology (India). He has a deep interest in traditional dairy product processing technology and has written a range of papers on this topic. Manvik is also passionate about dairy microbiology, milk chemistry and ice cream technology. He has undergone training under Student READY (Rural Entrepreneurship Awareness Development Yojana) at KVK Chittorgarh which had given him the opportunity to explore various aspects of dairy animal rearing and routine dairy farm operations. He writes as a freelancer for numerous food titles.

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